Overview
Quick Details
Width:Not Rated
Warranty:NONE
Application:Aluminum, Deburring, Ferrous Metals, nonferrous metals
Thickness:2in
Grit:100/120, 220, 40#~600#
Wheel Type:Flared Cup Grinding Wheels
Customized support:OEM
Place of Origin:Shanxi, China
Brand Name:bigstars
Model Number:1a1
Shape:Flat-Shaped
Bonding Agent:Resin
Hardness:standard
Viscosity:standard
Size:optional
Packaging
Selling Units:Single item
Single package size: 45X45X15 cm
Single gross weight:3.000 kg
Application and Performance
Hardness of abrasive and superabrasive
Materials to be ground
Characteristics of different bond
Indication of grit size
Mesh Size | Averrage Diameter(µm) | FEPA | U.S.A |
50 | 297 | D301 | 50/60 |
60 | 250 | D252 | 60/85 |
80 | 177 | D181 | 85/100 |
100 | 149 | D151 | 100/120 |
120 | 125 | D126 | 120/140 |
140 | 105 | D107 | 140/170 |
170 | 88 | D91 | 170/200 |
200 | 74 | D76 | 200/230 |
230 | 62 | D64 | 230/270 |
270 | 53 | D54 | 270/325 |
325 | 44 | D46 | 325/400 |
400 | 37 | M40 | 36-54µ |
600 | 28 | M25 | 22-36µ |
1000 | 15 | M16 | 12-22µ |
1500 | 10 | M10 | 8-12µ |
2000 | 8 | 5-12µ | |
2500 | 6 | M6.3 | 4-8µ |
3000 | 5 | 2-6µ |
Resion Bond Grinding Wheel
Resion bond is usually made with heat-cured resin mainly composed of phenolic resib Resin bond wheel has excellent grinding ability , surface finish and minimal chipping. It is widely applied for difficult- to-machine materials such as cemented carbide,ceramics, glass,and silicon as well as ferroous materials such as high-speed steels and sintered ferrous metals.
Characteristics of Resin Bond Wheels
Resin bond usually has some added filler such as organic and inorganic materials, metals,etc.into the phenolic resin in order to control its wear resistance, heat resistance,grit retnetion and lubrication.
Resin wheels are low in young’s modulus;therefore they have excellent characteristics in:processing effficiency,free cutting ,surface finish ,and minimal chipping.
Resin bond wheels have shorter wheel life because the adhesion between the frit and the bond is not as strong as that of metal bond wheels.However, resin bond has much better cutting abillity when processing hard-to-grind materials such as cermets, ceramics,etc.
The diamond and CBN abrasives used for resin bond wheels are different from those used for metal bond.They are irregular-shaped and easy to microfracture. By doing so, they also create new cutting edges constantly while grinding. Inorder to improve grit retention, the diamond is metal-coated and the surface is more uneven shaped.
Resin wheels are typically used for wet grinding, but they can be used for dry grinding by adding some filler to rreduce heat generated by grinding and improving their cutting ability.
2. Applications of Diamond Wheels
Resin Bond diamond wheels are mostly used for precision grinding of cemented carbidem, cermets and ceramics.
Because of the bond elasticity , they are used for finish grinding of silicon,glass, ceramic-made electrical partsm etc. which require excellent surface finish.
3. Application of CBN Wheels
Resin bond wheels are suitable for grinding ferrous metals such as cast iron,high speed steels,and sintered iron.
They are suitable for processing hard to machine materials because CBNgrains are much stronger than conventional abrasives
They can perform precision grinding because they wear much less than conventional abrasives.
Shanxi Bigstars Superabrasive Tools and Products Co., Ltd
- Phone: +86 0355-3569562
- Business Type: Manufacturer
- Location: China
- Main Products: grinding wheels, honing head, honing stone, abrasive tools, diamond cbn wheel
- Total Employees:100-500 people
- Year Established:
- Export Markets:North America,Asia,Europe
- Total Annual Revenue: